Owning a business in the filling industry can be tough. Depending on what product you are working with, you will have to invest in different machinery. All types of filling machines are designed for their own specific product. With so many to choose from, it can sometimes be hard to decide on the right one. In order to pick the right one, make sure to do thorough research about your business and you will surely find the best machine for your needs. That being said, if you are looking to learn more about different filling machines and what they are used for, you are in the right place. We will go over different types of filling machines and what applications they have. Now, without any further ado, let us begin.
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Filling Machine Types
Here are the five types of filling machines and how they are used.
Liquid Filling Machine
As you can probably tell from the name, liquid-filling machines are used to fill all kinds of liquids and beverages. They can precisely fill each container with the same amount of liquid time and time again. The most common application for this machine is to fill various liquids such as carbonated drinks, water, and alcohol. Additionally, it can also be used in the food industry for soup, sauces, salad dressing, and cooking oil.
Furthermore, there are also several types of liquid filling machines. First, we have manual liquid filling machines, which as you can guess, run completely on manual power. These machines do not require electricity, and they provide precision compared to hand filling. Next, there are semi-automatic liquid-filling machines. They are quite versatile and are a step up from the manual ones. These machines can work with almost any kind of liquid. There are also fully automatic liquid filling machines. They are capable of handling much more compared to their lesser automated counterparts. If you have a large-scale production, then this machine is for you.
Furthermore, there are also rotary liquid filling machines. These work by moving the containers through several circular stations which cover everything from filling to capping. Next up, there are inline liquid filling machines. They work with both high and low-viscosity liquids and they can fill various containers which are moving through the machine in one line. Then, there is a piston filler. They are quite precise and are mostly used for products that have limited changeovers. These include liquid soap, food sauces or cosmetics. Lastly, there is pressure overflow filler which fills each bottle perfectly no matter the interior volume of the container.
Vibratory Weigh Filling Machine
Vibratory filling machines are built with several vibrating trays. Their job is to dispense the product which ends up in the weight bucket. Here is where the product gets weighed and when the desired weight is met, the product would be released into the container filling it perfectly. The most common applications for this machine are for products that cannot be filled by the regular powder-filling machine. They specialize in dry product filling such as granular products that require specific weight. Because of this, they are essential to both the chemical industry as well as the industrial industry.
Powder Filling Machine
When it comes to powder-filling machines, they are most commonly used for both free-flowing and non-free-flowing products. These are usually powdered or granulated types of products. The machine is built with spiral feeding technology as well as with light control so it can guarantee utmost accuracy and that there will be no spillage at all. As we said, this machine is specialized in dealing with free-flowing powdered and granulated products. These are quite tricky to fill as they simply do not retain their shape when there is additional pressure. Good examples of these materials are table salt and granulated sugar. On the other hand, non-free-flowing materials like powdered milk will keep their shape after being compressed.
The application of these machines is in pouring products such as starch, condiments, feed, pesticides, and additives into different types of containers. These machines are most common in the beverage, food, chemical, and cosmetic industries.
Capsule Filling Machine
Capsule-filling machines do not operate on the basis of weight, but rather on the number of units. This means that the number of products is what matters not the weight. The application of this machine is most commonly seen in the pharmaceutical industry. These machines are designed to be very precise and accurate as it is dealing with tablets, coated tablets, pills, and capsules. This is very important as medicine is held to high standards.
Positive Displacement Pump Filling Machines
This filling machine is built with a positive displacement pump head which makes it amazing at filling many different products with ease. These machines can fill products with vastly different viscosities. These include gels, lotions, and creams but also products that are water-thin. They are also capable of handling things such as car wax.
