Strategies for Success: Planning Your Industrial Wireless Infrastructure


How do you ensure your wireless network can handle this monumental task? What strategies should you employ to plan and deploy a robust industrial wireless infrastructure that guarantees coverage, capacity, and minimal interference? This article will explore the intricacies of designing and deploying wireless networks in industrial settings.

Wireless Communication in Industrial Settings Evolution

From its early implementations to today’s technologies, here’s how the industry has changed over time:

Early Implementations

Wireless communication in industrial settings dates back to the early 20th century. The earliest applications involved radio waves for remote control of industrial equipment. These systems were rudimentary by today’s standards, with limited range and susceptibility to interference.

However, they represented a groundbreaking shift from traditional wired communication, offering the advantage of mobility and remote operation.

Advancements in Radio Frequencies

Significant wireless communication advances were made in the middle of the 20th century. The reliability and range of wireless communication in industrial settings have improved because of the development of microwave and UHF (Ultra High Frequency) technology. These technologies made it possible for data transmission to be more reliable, and their use spread to several industrial areas.

Wi-Fi and the Internet Age

Wi-Fi enables greater mobility in limited locations, quicker data speeds, and improved connectivity. Initially used in office settings, this technology swiftly made its way into industrial settings, providing the advantages of wireless connectivity even in demanding industrial situations.

The IoT and Beyond

In the twenty-first century, this has gained in popularity. The rise in linked devices has increased the demand for quick, responsive wireless internet in several businesses.

5G Technology

5G is super fast and can instantly transfer data, which is great for handling many devices and data-hungry applications in the Internet of Things. 5G’s almost no delay in sending data lets you control and monitor industrial processes in real-time, which is useful in self-operating manufacturing and robots.

Wi-Fi 6 (802.11ax)

Also known as 802.11ax, represents the latest iteration of Wi-Fi technology. It was designed to provide faster and more reliable wireless connections while supporting a growing number of devices.

Wi-Fi 6 is particularly well-suited for industrial applications due to its ability to handle high-density deployments and improved performance in crowded environments. It ensures that industrial wireless networks can accommodate the increasing demands of IoT devices and data-intensive tasks.

Industrial Wireless Expertise Today

Wireless specialists like Elpro are crucial in bringing these wireless technologies into today’s industrial world. They design, set up, and care for wireless networks that can handle the huge amount of data from IoT devices.

These experts know about the special problems in industrial places, like things that block signals, physical obstacles, and the need for backup plans to keep things going even if something fails. They work to ensure the network works great and everything keeps running smoothly in a world that relies more and more on data and connections.

Strategies for Success in Industrial Wireless Infrastructure

These strategies are crucial for the industrial wireless industry’s success today. They make sure your network is strong, trustworthy, and able to do what’s needed in your industrial environment.

1. Define Your Goals

Clearly defining your objectives is essential before diving into the technical aspects of network planning. What are you trying to achieve with your industrial wireless network? Is it increased efficiency, real-time monitoring, improved safety, or something else?

Your goals will serve as the foundation of your network design. For example, if your primary goal is to enhance safety, you may prioritize features like real-time alarm systems and video surveillance.

2. Site Survey and Coverage Analysis

Conduct a thorough site survey to understand the physical layout of your facility. Identify potential coverage dead spots and areas prone to interference. Use specialized tools to map signal strength and quality throughout the site.

This information will help you determine the optimal placement of access points (APs) and ensure comprehensive coverage. Consider physical obstacles like walls, machinery, and metal structures that can impact signal propagation.

3. Consider Network Redundancy

To ensure continuous operation, incorporate redundancy into your network design. This involves having backup connections, failover mechanisms, or redundant hardware components. Redundancy helps maintain network uptime in equipment failures or unexpected disruptions. For example, another can seamlessly take over if one access point fails.

4. Bandwidth Planning

Estimate the required bandwidth for your applications and devices. Industrial wireless networks often handle data-intensive tasks like video monitoring, machine-to-machine communication, and real-time data analysis.

Ensure your network can handle the data load without bottlenecks or performance degradation. Overestimating bandwidth needs can lead to unnecessary expenses, while underestimating can cause network congestion.

5. Security and Access Control

Implement robust security measures to protect your industrial wireless network from cyber threats. This includes encryption, authentication, authorization, and auditing (AAA). Use secure protocols and best practices to safeguard data in transit.

Regularly update firmware and security configurations to address vulnerabilities. Control access to your network by defining user roles and permissions. Only authorized personnel should have access to sensitive network resources.

6. Interference Mitigation

Identify potential sources of interference within your industrial environment. Interference can come from other wireless networks, electronic devices, or physical obstacles. Select the right frequency bands and wireless technologies to minimize interference. Where applicable, utilize interference-resistant technologies like Frequency Hopping Spread Spectrum (FHSS) or Dynamic Frequency Selection (DFS).

7. Scalability

Plan for future growth and expansion. Industrial processes evolve, and your network should be capable of accommodating additional devices and applications without major overhauls. Choose scalable hardware and architecture that can handle increased demand. This includes selecting wireless access points and controllers with ample capacity.

8. Power Considerations

Ensure a stable power supply for your wireless devices, especially in remote or hazardous environments. Frequent power outages can disrupt your network. Implement backup power solutions such as uninterruptible power supplies (UPS) or backup generators to keep critical network components operational during power failures.

9. Network Monitoring and Maintenance

Implement continuous network monitoring tools that provide real-time insights into the health and performance of your industrial wireless infrastructure. Establish a regular maintenance schedule to proactively address issues, update firmware, and replace faulty components. Preventive maintenance can prevent costly downtime.

10. Training and Documentation

Train your IT staff and network administrators to manage and troubleshoot the wireless network effectively. Ensure they have the knowledge and skills to handle routine maintenance and resolve issues.

Maintain comprehensive documentation of your network configuration, device locations, and maintenance procedures. Clear documentation simplifies troubleshooting and future network expansions or upgrades.

A Connected Future

It’s important to recognize that this technology is not just a convenience; it’s a catalyst for innovation. Beyond the factory floors and warehouses, it’s also entering sectors like agriculture, healthcare, and transportation, promising to revolutionize lives and work.


Please enter your comment!
Please enter your name here